309kw Base Load Continuous Temporary 500kw Diesel Generator W integrated Tank

SPG power generation system, providing optimum performance, reliability, and versatility for stationery standby, prime power, and continuous duty applications. All generator sets are prototype tested, factory build, and production tested.

•  High quality, reliable and complete power unit
•  Compact design
•  Easy start and maintenance possibility
•  Every generating set is subject to a comprehensive test program which includes full load testing, checking and provision of control and safety shut down functions testing
•  Fully engineered with a wide range of options and accessories : Canopy, sound proof canopy and on-road trailer

ISO8528 - This generator set has been designed to meet ISO 8528 regulation.

ISO 9001 - This generator set is manufactured in facilities certified to ISO 9001.

 This generator set is available with CE certification

Enclosed product is tested according to EU noise legislation 2000/14/EC

Dimensions and Weight

Open Type
Dimensions (LxWxH)	mm	3400x1380x2055
Dry Weight	kg	4050
Sound Attenuated Type
Dimensions (LxWxH)	mm	5022x1652x2475
Dry Weight	kg	5345

Phase Rating, 50Hz, PF 0,8

Voltage	Standby Rating (ESP)		Prime Rating (PRP)
	kVA	kW	kVA	kW
400/230	500	400	455	364

Standby Rating (ESP): Continuous running at variable load for duration of an emergency. No overload is permitted on these ratings. In accordance with ISO 3046.

Prime Rating (PRP) : Continuous running at variable load for unlimited periods with 10% overload for 1 hour in any 12 hour period. In accordance with ISO 8528, ISO 3046.

Diesel Engine Specifications

Manufacturer	Cummins
Model		KTA19G3
Engine Power Output at rated rpm	kWm	448
	HP	600
No. of Cylinders and Build		6 In Line
Engine Speed	rpm	1500
Aspiration and Cooling		Turbocharged and Aftercooled
Total Displacement	L	18.9
Bore and Stroke	mm x mm	159x159
Compression Ratio		13.9:1
Governor		Electronic
Fuel Consumption at full load	L/hr	97
Fuel Tank Capacity	Litre	Open: 600 / Canopy : 893
Oil Capacity	Litre	50
Coolant Capacity	L	66
Radiator Cooling Air	m³ /min.	1057.9
Air Intake - Engine	m³ /min.	31.98
Exhaust Gas Flow	m³ /min.	89.34

•  Heavy duty Cummins diesel engine
•  Four stroke, water cooled, turbocharged and aftercooled
•  Direct injection fuel system
•  Electronic Governor system
•  12/24 V DC starter and charge alternator
•  Replaceable fuel filter, oil filter and dry element air filter
•  Cooling radiator and fan
•  Starter battery (with lead acid) including Rack and Cables
•  Flexible fuel connection hoses and manual oil sump drain valve
•  Industrial capacity exhaust silencer and steel bellows
•  Jacket water heater (automatic models)
•  Operation manuals and circuit diagram documents

Alternator Specifications

Design		Brushless single bearing, revolving field/td>
Stator		2/3 pitch
Rotor		Single bearing, flexible disc
Insulation System		Class H
Standard Temperature Rise		125 - 163°C Continuous
Exciter type		Self Excited
Phase Rotation		A (U), B (V), C (W)
Alternator Cooling		Direct drive centrifugal blower fan
AC Waveform Total Harmonic Distortion		No load <1.5% Non distorting balanced linear load < 5%
Telephone Influence Factor (TUF)		<50 per NEMA MG-1-22.43
Telephone Harmonic Factor (THF)		<2%

•  Brushless single bearing system, flexible disc, 4 poles
•  Insulation class H
•  Standard degree of protection IP21 (IP22/IP23 is available)
•  Self-exciting and self-regulating
•  Impregnation with tropicalised epoxy varnish
•  Solid state Automatic Voltage Regulator
•  Stator winding with 2/3 pitch for improved harmonics

Optional Equipment

Engine
Oil Heater

Alternator
3/4 Pole Output Circuit Breaker
Anti-condensation heater

Panel
Charge ammeter
Transfer Switch 3 Pole
Transfer Switch 4 Pole
Earth Fault, single set

Accessories
Bulk fuel tank
Automatic filling system
Fuel-water separator filter
Low fuel level alarm
Residential silencer
Enclosure or sound proof canopy
Trailer
Manual oil drain pump
Tool kit for maintenance

Control supervision and protection panel is mounted on the genset base frame. The control panel is equipped as follows:

• 1. Auto Mains Failure Control Panel
  • Generating set control AMF module DSE 7320
  • Static battery charger
  • Emergency stop push button
• 2. Power Outlet Terminal Board Mounted on the Gen-set Base Frame

Generating set control module DSE 6020 features

The module is used to monitor mains supply and starts and stops of a standby generating set
Micro-processor based design
Automatic control of main and generator contactors
Monitors engine performance and AC power output LED alarm indication
Front panel configuration of timers and alarm trip points
CAN and magnetic pick-up versions(specify on ordering)
4 digital inputs/3 analogue inputs
6 outputs(4 configurable on Magnetic Pick-up, 6 configurable onCANbus version)
Easy push button control STOP/RESET -MANUAL -AUTO -TEST –START

Metering via LED display

Generator Volts (L-L / L-N)
Engine oil pressure (PSI-Bar)
Generator Ampere (L1,L2,L3)
Engine temperature (°C&°F)
Generator Frequency (Hz)
Plant battery volts
Engine hours run
Mains Volts (Ph-Ph/Ph-N)

Alarms

Over and Under Speed
Low and High Battery Volt
Start and Stop Failure
Charge fail
Over Current
Under / Over Generator Voltage
Low Oil Pressure
Emergency stop
High engine temperature

LED indicators

Mains available
Generator available
Mains on load
Generator on load

• All canopy parts are designed with modular principles
•  Without welding assembly
•  Doors on each side
•  All metal canopy parts are painted by electrostatic polyester powder pain
•  Exhaust silencer is protected against environment influences
•  Thermally insulated engine exhaust system
•  Emergency stop push button is installed outside of the canopy
•  Easy lifting and moving
•  Easy maintenance and operation

Chassis

•  The complete gen-set is mounted as whole on a heavy-duty fabricated, steel base frame
•  Anti-vibration pads are fixed between the engine/ alternator feet and the base frame
•  Base frame design incorporates an integral fuel tank (Up to 750 kVA)
•  The generating set can be lifted or carefully pushed / pulled by the base frame
•  Dial type fuel gauge and drain plug on the fuel tank
•  Forklift pockets within base frame (up to 500kVA)

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Source: https://standbypowergeneration.co.uk/product/500kva-cummins-kta19g3-diesel-generator/

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